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Wuxi Zhanghua Pharm & Chem Equipment Co., Ltd.
China
+1(805)869-8509
📧 vincent_zhang@zhanghuayaoji.com
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Metallurgical Degradation Hardness Drop Tester for Pressure Equipment PMT-1000

Quantity:
SKU: 3820061681
Model: PMT-1000

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Product Details

Metallurgical Degradation Assessment Tester for Pressure Equipment PMT-1000

Pressure Equipment Safety Assessment Indentation Tester identifying hardness drop from metallurgical degradation

Product Summary

The PMT-1000 Portable Nondestructive Indentation Tester is designed to identify hardness drops caused by metallurgical degradation, such as graphitization and spheroidization, which can compromise pressure equipment safety. By detecting these changes early, it enables timely maintenance and life-extension decisions.

This instrument is part of Wuxi Zhanghua's indentation-based testing line, recognized with a gold medal at the Geneva International Invention Exhibition.

Key Features

  • Degradation Detection: Identifies hardness drops due to graphitization, spheroidization, and other metallurgical changes, providing early warnings.
  • Nondestructive & Portable: Enables on-site testing without damaging equipment, ideal for in-service inspections.
  • High Accuracy: Measures indentation depth (60~120 μm) and load (up to 1000 N) with a 100 Hz acquisition rate for precise material characterization.
  • Automated Reporting: Compares safety factors with design codes and generates assessment reports automatically.
  • Multiple Power Options: Supports 220V and 24V, making it adaptable to different field conditions.
  • Material Versatility: Works with cemented carbide, stainless steel, and aluminum alloy.

Technical Specifications

Maximum Load1000 N (Max)
Actuation Range25 mm
Loading Speed0.01~30 mm/min
Data Acquisition Rate100 Hz
Motor Rated Voltage2.1 V
Motor Rated Current3 A
Power SupplyWired/Wireless 220V/24V
Testing RangeMacro-scale
Indentation Depth60~120 μm

Models and Options

Model PMT-1000 is standard. Custom fixtures and software configurations are available.

Materials and Structure

Compatible with materials prone to metallurgical degradation, including carbon steel, stainless steel, and aluminum alloys. The structure is suited for harsh environments.

Applications

Used for detecting hardness changes due to degradation mechanisms in pressure vessels, pipelines, and other equipment across petrochemical, energy, and pharmaceutical industries.

Customization

Custom solutions for specific material types and testing requirements are available upon request.

Case Study

A chemical plant in China utilized the PMT-1000 for equipment testing and achieved stable operation for 10 years. The testing highlighted its efficiency and accuracy.

Pressure Equipment Safety Assessment Indentation Tester used in chemical plant

FAQ

How does the PMT-1000 detect metallurgical degradation?

It measures hardness and other mechanical properties that are sensitive to microstructural changes like graphitization and spheroidization, which cause hardness drops.

Is it suitable for high-temperature equipment?

While the tester itself is portable, it can be used on equipment that has cooled down or with appropriate fixtures for hot surfaces, depending on site conditions.

Can it be used on pipelines?

Yes, it is applicable to pressure pipelines for detecting degradation and assessing remaining life.

Does it require calibration?

Regular calibration is recommended to maintain accuracy; we provide calibration services.

What are the power options?

It operates on 220V or 24V, suitable for most industrial sites.

Can it generate reports automatically?

Yes, it automatically compares safety factors with design codes and generates assessment reports.

Inquiry Information

Contact us for pricing and customization:

Email: vincent_zhang@zhanghuayaoji.com

Phone: +86 181-1890-2332

WhatsApp: +1(805)869-8509

Address: No. 8 Zhenshi Road, Shitangwan Industrial Park, Wuxi, Jiangsu, China

Image Filename and Alt Suggestions

Main Image: metallurgical-degradation-tester-pmt1000.png - Alt: Pressure Equipment Safety Assessment Indentation Tester PMT-1000 identifying hardness drop from graphitization and spheroidization

Detail Image 1: pmt1000-design-code-comparison.png - Alt: Pressure Equipment Safety Assessment Indentation Tester automatically comparing safety factors with design codes

Detail Image 2: pmt1000-hydrotest.png - Alt: Pressure Equipment Safety Assessment Indentation Tester measuring properties before and after hydrotest