🌍 Wuxi Zhanghua Pharm & Chem Equipment Co., Ltd. Since 1976 ⭐ 50+ Year Industry Experience ✓ Verified Elite Supplier
📧 vincent_zhang@zhanghuayaoji.com
✓ Verified Elite Supplier
Menu
Verified Elite Supplier
Wuxi Zhanghua Pharm & Chem Equipment Co., Ltd.
China
+1(805)869-8509
📧 vincent_zhang@zhanghuayaoji.com
🌐
www.zhanghua1976.com,www.zhanghua1976.com
Annual Output
1,000 units
Total Employees
96
Business Type
Manufacturing & Processing Machinery
Share Us Via

Portable Pipeline Weld Residual Stress Tester With Hydrotest Verification

Quantity:
SKU: 2402846569
Model: PMA-1010

{{ variable.name }}

{{ value.name }}
Product Details

Portable Pipeline Weld Residual Stress Tester for Hydrotest Verification

Model: PMA-1010 | Type: Portable Nondestructive Indentation Tester

Product Summary

This portable residual stress tester, model PMA-1010, is designed for nondestructive measurement of welding residual stress in pipelines. It is especially effective for verifying stress redistribution before and after hydrotesting, providing essential data for pipeline integrity assessments.

Key Features

1mm Indentation

Creates indentations of just 1mm, ensuring no interference with pipeline inspection gauges (PIGs).

Macro-Scale Testing

Capable of measuring at macro-scale, ideal for weld zones.

Portable & Single-Operator

Portable design allows single-operator use on large-diameter pipelines (≥48").

Rapid Circumferential Scanning

Rapidly scans the entire circumference of girth welds to locate high-stress arc segments.

Axial & Hoop Stress Separation

Distinguishes axial residual stress from hoop residual stress in girth welds.

Residual Stress / Yield Ratio Output

Outputs residual stress to yield ratio to warn of weld plastic collapse risk.

Technical Specifications

ParameterValue
Maximum Load1000 N (Max)
Actuation Range25 mm
Loading Speed0.01~30 mm/min
Data Acquisition Rate100 Hz
Rated Voltage of Motor2.1 V
Rated Current of Motor3 A
Power Supply220 V / 24V (wired/wireless)
Testing RangeMacro-scale
Indentation Depth60~120 μm

Models & Options

Model PMA-1010 is the standard configuration. Options may include different power adapters for international use, but no other models are currently available in the provided data.

Materials & Structure

The tester is compatible with specimens made of cemented carbide, stainless steel, and aluminum alloy, making it versatile across various pipeline materials.

Applications

  • Petrochemical Industry
  • Energy and Power Industry
  • Wind Power and Renewable Energy Industry
  • Aerospace Industry
  • Pharmaceutical Industry
  • Fine Chemical Industry
  • New Energy / New Materials Industry
  • Pesticide Manufacturing Industry

Customization

For specific requirements such as special power configurations or fixtures to fit unusual pipe diameters, contact our engineering team for a tailored solution.

Case Study

A special inspection institute in China used the PMA-1010 for testing special equipment. They reported stable operation over a 10-year period and highlighted its efficient, fast, and highly accurate performance, with results available in minutes.

FAQ

Q1: How does the tester handle residual stress measurement before and after hydrotest?

The tester can measure at the same weld location before and after hydrotest, allowing verification of stress redistribution due to pressure.

Q2: What is the indentation depth range?

The indentation depth is typically between 60 and 120 micrometers, which is shallow enough to be considered non-destructive for most applications.

Q3: Can it be used on large-diameter pipelines?

Yes, the portable design enables single-operator use on pipelines with diameters of 48 inches or greater.

Q4: Does the tester interfere with pipeline inspection gauges (PIGs)?

No, the 1mm indentation is minimal and does not affect the passage of PIGs.

Q5: What materials can be tested?

The tester is suitable for cemented carbide, stainless steel, and aluminum alloy.

Q6: What power options are available?

It supports wired 220V or wireless 24V power.

Inquiry Information

For pricing, delivery, or technical details, contact us:

Name: Vincent Zhang | Email: vincent_zhang@zhanghuayaoji.com

Tel: +86 181-1890-2332 | WhatsApp: +1(805)869-8509

Product Images

Pipeline Weld Residual Stress Tester measures before and after hydrotest Pipeline Weld Residual Stress Tester distinguishes axial and hoop residual stress